An industrial-grade AI tobacco grader machine designed for cigar manufacturers. Combines high-resolution multispectral machine vision, deep learning defect recognition, and pneumatic gentle sorting to eliminate inspection bottlenecks, cut labor costs, and maximize wrapper yield.
Request Equipment QuoteWhatsApp Engineer (Instant Reply)Identify premium leaves with uniform color shades, smooth texture, and zero pinholes.
Automatically separate leaves by elasticity, vein thickness, and structural integrity.
Replace subjective human grader variability with repeatable, auditable AI classification metrics.
| Specification / Parameter | CigarroSmart Standard Rating | Industrial Impact for Factory Owners |
|---|---|---|
| Processing Speed (Throughput) | 120 - 300 kg/hour (up to 4,500 leaves/hr) | Replaces 6–12 manual sorters; eliminates rolling bench downtime. |
| Inspection Sensors | High-resolution RGB Line-Scan + NIR Multispectral | Detects subsurface vein defects and moisture discrepancies. |
| Classification Accuracy | > 99.2% repeatability across standard grades | Guarantees wrapper leaves are never downgraded mistakenly. |
| Defect Detection Resolution | Holes down to 1mm, tears, mold, color stains | Leaves damaged leaves out of premium cigar batches. |
| Sorting Mechanism | Pneumatic micro-pulse air jets (non-contact) | Leaf breakage rate < 0.1% (vs 3-5% manual breakage). |
| Typical Payback Period (ROI) | 6 to 9 Months (based on 50k cigars/day) | Demonstrated labor savings and 3–5% higher wrapper recovery. |
We invite cigar and tobacco processing factories worldwide to test CigarroSmart with their actual tobacco crop. Ship 50 to 100 sample leaves to our lab: we will calibrate the sorting recipe, record a live grading video, and produce an accuracy and ROI benchmark report prior to your investment decision.
Enroll in Free Sample Testing →It classifies tobacco leaves by visible quality parameters such as color, size, texture, and defects so factories can apply consistent grade rules and automate sorting workflows.
It processes between 120 and 300 kg of whole tobacco leaves per hour (up to 4,500 leaves/hour continuous feed), replacing 6 to 12 manual inspection operators.
Yes. CigarroSmart provides a Free Sample Leaf Testing Program. Factories can ship 50-100 leaf samples to receive a custom AI grading verification report, accuracy video, and ROI model.
Yes. The machine uses non-contact pneumatic air ejection and soft-landing collectors, reducing leaf damage to under 0.1%, which is significantly gentler than manual sorting.